High Speed New Type Single Buncher for Making Data Cables

• Customization: Available
• After-sales Service: Available
• Driven Type: Electric
• Model NO.: SS-SSM1250
• Certification: RoHS, ISO, CE
• Warranty: 24 Months
• Automatic Grade: Automatic
• Mould Life: >1,000,000 Shots
• Type: Single Stranding Machine
• Motor Brand: Siemens
• Inverter Brand: Inovance
• PLC: Siemens
• Touch Screen: Siemens
• Low-Voltage Electrical Parts: Scheinder
• Bearing: SKF or NSK
• Painting: Customzied
• Transport Package: Wooden Cases
• Specification: L5200*W2300*H2500
• Trademark: SINO STAR
• Origin: Dongguan, China.
• HS Code: 8479400000
• Production Capacity: 160 Sets/Year

Product Description

High speed new type single buncher for making data cables

1250MM New type high speed single stranding machine for stranding wires and cables suitable for 1250mm bobbins.

SINO STAR New type high speed single twisting machine for stranding wire and cable suitable for bobbin from DM1000mm to DM1250mm

We have been producing NEW TYPE high speed single twisting machine since 2006 and have exported many sets of this kind of machines to our overseas customers from Italy, Spain, Morroco, Romania, Slovakia, Chile, Ecuador, Bolivia, Brazil, Japan, Vietnam, Thailand, Russia, Uzbekistan and Iraq and some other countries etc. We have been dedicated into designing and making cable machines for over 3 decades; I am pretty sure that we can offer you the best solution for the cable production line with the most competitive price and excellent service. At present we have agents available in Europe and South American. 

1.Application:

This production line is intended for taping and stranding/twisting/bunching cored wire of all kinds of cables. It is mainly used for producing communication cable, power cables, rubber sheathed cables, control cables and charging piles cables etc.  

2. High quality depends on details and machining techniques.



A: Sufficient semi-finished products, machine frame is welded to shape by thickened steel plate
in order to make it more robust and stable for ensuring higher speed and stability. Then it will experience aging and annealing treatment.

B: The integral long spindle will be forged. We can ensure that the whole spindle won't be deformed for 30 years under normal operation.

C: All materials used for rotary body are aluminum alloy plate and aluminum alloy bar which are integrally processed by CNC. It is combined with lighter weight and higher strength for ensuring that the machine can work at a very higher rotary speed.

D: Interior shield is of three-layer structure with soundproof cotton and ventilating fan for reducing the temperature and noise. It also improves the internal beauty.

E: Clamping cable when machine stops in a bid to prevent cable from going backward.

F: Equipped with lubricating system

G: Automatic setting timing lubrication system.

3. Our advantages

1.Mainframe can be synchronous with taping machine.
2. Line speed: Max. 70m/m 
3. Max. working speed of our new type high speed single buncher for DM1250mm bobbin: 500RPM (production  efficiency is the twice of the ordinary cantilever single stranding machine)
4. Quality guarantee period: 3 years

4. Main characteristics:

* High output: high rotary speed, the speed of this new single twisting machine is the most highest among the same models made in China and its production efficiency is twice of the traditional single twisting machine.

* Robust: Cantilever is made of imported aluminum alloy, combination type, light weight, high strength without deformation for ensuring high speed running. The mainframe base and frame are reinforced. The actual weight of the mainframe can be up to 13 tons, which improves the steability of running dramatically.

*Stable tension: Tape and take-up tension keep constant from empty bobbin to full bobbin.

*Precise pitch: PLC control+ frequency conversion adjustment. All parameters of the complete machine can be set and stored on the touch screeen. The pitch is very stable and its error is less than 3% in the course of accelerating and decelerating.

* Neat traversing: take-up traversing postion adopts axial traversing type. Traversed scope and traversed distance can be set arbitrarily on the touch screen.
*High quality: less blending, product electrical performance won't be destroyed.

5. Main technical parameters of our main models
 
 

Model	SS-LNST-1000	SS-LNST-1250
Cored wire specification	Φ0.5-Φ5.0mm	Φ1.0-Φ6.0mm
Stranded outside diameter	Φ20mm	Φ25mm
Pitch range	30-300mm	40-400mm
Steady working speed	Max.650 rpm	Max. 500 rpm
Equipment power	24KW	30KW
Tapping type	Horizontal high speed central tapping machine
Stranding direction	Either left or right stranding direction
Tapping tension	Automatic tracking tension
Way of lifting bobbin	Electric screw lifting

6. Composition of the new type single stranding machine line

1. Meter-counting stand -------------------------------- 1 Unit
2. Eyelet assembly stand---------------------------------1 Unit
3. Central tapping unit-----------------------------------1 Unit
4. 1250mm single stranding machine -----------------1 Unit
5. PLC electrical control system-----------------------1 Unit
6. Motoried payoff---------------------------------------8 Units

7. Electric control cabinet introduction

1.This equipment is controlled by PLC + touch screen so as to achieve the goal of high integration, high automation and man-machine exchange.
2. The pitch can be set stepless within the pitch range.
3. Stranding direction and taping direction can be chosen arbitrarily.
4. Taping can be inch-moving and interlock-moving. When the switch is in OFF state namely inch-moving, it can start and set speed independently. When the switch is in ON state namely interlock-moving, at this time single twisting machine and taping unit will start automatically.
5. Alarm function: when the equipment fails, it will automatically jump out the fault point under the screen, there are 2 kinds of alarm:
  A: Rolling alarm: mobile alarm under the screen.
  B: Historical alarm: this alarm can be saved when it occurs and can be viewed when repairing.
6. This equipment is equipped with many protections such as door limit, bobbin in place detection, platform lifting position detection, disconnection detection and so on one complete set of protection detection device to ensure that the machine can work steadily and normally.
7. This equipment has the function of length predicting and decelerating. When the actual length reaches the pre-set length, the machine will slow down to stop automatically.
8. Meter correction: it can make the meters more accurate after being stranded.
9. Clamping wire function: automatically clamping wire after the machine stops for avoiding the influence of pay-off tension when replacing bobbins that makes the wire backward, in this case it can guarantee the taping effect and pitch.
10. When the taping unit is magnetic powder tension, it can track the taping tension linearly.
11. Power system: 3 phase 5 line system, 380V(±10%) 50HZ

The photos of NEW TYPE single twisting machine with built-in capsta are listed out below for your reference.






PACKAGE AND SHIPPING:

 Nomally we use wooden cases or PFfilm to pack our machines as required to guarantee that our machines won't been damaged in the course of long-disance sea transportation.





Our Service 

Pre-sales service including:
- Analyse customer's inquiry and reply to customer within 12 hours after receiving the inquiry from customer.
- Communicate with customer and help customer to choose the well-suitable machines for customer.
- Sending drawings to customer for confirmation to make all is clear before placing order with us.
- Prepare the final proposal for customers
- Invite customer to visit our factory or we can visit our customer's factory to held a face-to-face meeting if possible

After-Sales Service

- Training customer's workers how to install, operate and maintain our machines 
- Engineers available to provide overseas maintenance service for all our machines working abroad.

Customers Q&A: 

A1: Are you the manufacturer or trading company ?
Q1: We are the factory with 3 big workshops covering 6000 s.q.m; Warmly welcome you to visit our factory and conduct our work.

A2: What's your factory's advantage over other manufacturers in the same industry ?
Q2 - High output capacity will guarantee your high-efficient production
     - We are very good at engineering; In order to make our machine have a very excellent performance; we are rigorously attaching importance to each detail in the course of manufacturing in a bid to improve our machines continuously.
     - We only mount electrical components under famous brands like Siemens,Yaskawa, Scheinder
and Omron on our machines to guarantee the quality of our machines.
     - Our engineers and workers can work abroad; if you need us to assist you installing and testing
the machines or training your staff how to operate and maintain our machines; we can send our team to your factory when our machines arrive at your factory.
     - Guarantee period: We can guarantee two years for all our machines
     - After-sales service: We promise to provide permanent technical support and after-sales service with our customers.
A3: Why do we trust your company ?
Q3: We have been engaging into cable machinery industry for over 30 years and have agent in Europe since 2007. Up to now we have exported our machines to many countries.

A4: Where is your factory ? How can we visit you ?
Q4: Our factory is located in Dongguan, Guangdong Province, China, very close to Shenzhen and Guangzhou. You can pick you up at Humen railway station (you can take high-speed train from Guangzhou South Railway sation or Shenzhen North station, it takes you only 10 minutes by high speed train to reach Humen Railway station)

We are sincere to long for working together with customers from all around the world. Warmly invite you visit our fatory DONGGUAN SINO STAR MACHINERY CO.,LTD at your convenient time !